Now, let’s move onto the next section of Assembled VS Molded Cable Assembly–The Guide to Choose the Right Type. To grasp the concept better, refer to this video that tells you all about a molded cable assembly.
Extra protection to the exposed joints of the cable assembly in the form of seals and glands offers endurance. This kind of assembly connector also works as an anchor point called cable stops. The process is adequate for cable breakouts or Y/J Junctions. Overmolding offers strain relief at the exit points rather than leaving them unbounded. Choose proper compounds from a wide range of choices, including:įor harsher environments, a molded cable assembly may be the best option. Materials utilized can depend on electrical, mechanical, and physical requirements. It helps to enhance the performance and durability of the assembly. If quality is your concern, Overmolding gives you premium results. Molded cable connectors extend the life of your product and diminish installation errors. Over the last decade, Overmolding has drastically changed the appearance and functionality of cable assemblies. The vivid colors help to assess the cables after installation in case a cable needs switching or replacement. Although a vibrant appearance isn’t what customers look for when creating cable assemblies, they must. Molded cable assemblies or Overmolded cable assemblies are custom-made and eye-catchy. Thanks to the durable coating, they last longer and even in the most extreme conditions. You cannot separate the components now the coating makes the cables solid and durable, not leaving room for alterations.
The method remains constant, but instead of exposed terminals, you get a PVC encapsulated connector. The result is a finished cable once you remove the PVC after it has cooled down.
The mold is then injected with thermoplastic PVC and heated. The cables enter a wire cavity with the connectors attached to them. The second type of cable assemblies, the custom-molded cable contains a Polyvinyl Chloride (PVC) shell. Chapter 2: Assembled VS Molded Cable Assembly–Molded Cable The next chapter includes everything you need to know about picking the perfect molded cable for your equipment. Contrary to molded cable assemblies, this variant offers flexibility. The threats can be anything from moisture to heat. But they’re designed for diverse applications.Ĭable assemblies protect the interior wires and cables from several environmental hazards. Functions:Īssembled cables serve a purpose similar to wire harnesses, and the terms are often used interchangeably. Since they are built using multiple components, if the assembly requires any repairs, replace one component. Assembled VS Molded Cable Assembly–MaintenanceĪssembled cables offer quick and easy fixes or modifications. The sum brings you to close to the cost of molded cables. Production of assembled cables may save you a few bucks, but the labor costs add to the total. To avoid installation failure, ensure the in-house or outsourced personnel test the cables at every step. Assembled VS Molded Cable Assembly–Proper InstallationĪssembling cables on the field demands experienced and knowledgeable technicians. Three essential factors when opting for an assembled cable are the labor, its cost, and future repairs. Metals or plastic are the widely used materials for assembled cables. These are custom-made assemblies that assure easy installation. In some applications, plastic or metal connectors are the only alternatives. Chapter 1: Assembled VS Molded Cable Assembly–Assembled CableĪs the name suggests, assembled cables include many pieces that are manually assembled at the field. Here, we’ll differentiate between two custom shells: Assembled and Molded. Thus, for the cable’s success, a connector shell is critical. After fitting a connector, that section of the cable will likely bend and twist more than you bargained for. Even the best-sheathed cables cannot prevent damage at the final point. Assembled VS Molded Cable Assembly–What You Need to KnowĬhoosing the correct cable requires careful consideration, whether molded or Assembled VS Molded Cable Assembly insulation, conductors, and sheathing are different areas you must visit.Īll these choices make or mar the performance and durability of your finished cable.
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